Engineering:Aprilia RS250

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Short description: Two-stroke 249 cc sport bike made by the Italian motorcycle manufacturer Aprilia
Aprilia RS250
ManufacturerAprilia
Also calledGP1
Parent companyPiaggio
Production1994–2003
ClassSport bike
Engine249 cc (15.2 cu in), 2-stroke, liquid cooled, 90-degree V-Twin
Bore / stroke56 mm × 50.6 mm (2.20 in × 1.99 in)
Power60 hp (45 kW; 61 PS) @ 11,000 rpm
Torque39.7 N⋅m (29.3 lbf⋅ft) @ 10,750 rpm
Transmission6-speed sequential, manual chain drive
TiresFront: 110/70ZR17
Rear: 150/60ZR17
Wheelbase1,370 mm (54 in)
DimensionsL: 1,980 mm (78 in)
W: 690 mm (27 in)
Seat height810 mm (32 in)
Weight141.0 kg (310.9 lb)[citation needed] (dry)
162.0 kg[citation needed] (wet)
RelatedAprilia RSV 250

The Aprilia RS250 is a two-stroke 249 cc (15.2 cu in) sport bike of the RS series made by the Italian motorcycle manufacturer Aprilia.

The Aprilia RS250 is a race oriented motorcycle with technology derived from Aprilia's racing experience. It is inspired by the Aprilia RSW250 Grand Prix motorcycle used by riders such as Valentino Rossi, Max Biaggi and Loris Capirossi in MotoGP races.[1][2]

History

1998 Aprilia RS250

The RS250 was designed by Aprilia to resemble their GP250 bike to celebrate their success in the championship. The Aprilia RS250 is powered by a modified Suzuki RGV250 (VJ22) engine which is prepared by Aprilia, changes include a revised ECU, Aprilia-designed expansion chambers, barrels and airbox. The twin 34 mm flat slide Mikuni carburettors are retained from the RGV.

Chassis

1995 Aprilia RS250

The frame is a cast twin spar aluminium/magnesium alloy with thin-walled monocoque reinforcements, with the engine as a fully stressed member manufactured by Benelli for Aprilia. The banana swingarm is made out of the same polished aluminium alloy as the rest of the frame. The reason for the swingarm's banana shape is to allow the expansion chambers to run unobstructed under the engine to improve ground clearance in turns.

The forks are 41 mm Showa (on the MY98+ models) inverted units and are adjustable for preload, compression and rebound, the rear suspension is a Sachs mono-shock which is also adjustable for preload, compression and rebound. The front brakes of the RS 250 are Brembo dual 298 mm discs with Brembo Oro four-piston calipers. The rear brake is a single 220 mm disc with a Brembo twin-piston caliper.

The front & rear rims are lightweight, 5 spokes, cast aluminum rims. They are 3.50x17 up front (3.00x17 on the older models) and 4.50x17 out back that require tires of 110/70ZR17 or 120/60ZR17 (only MY98+) and 150/60ZR17 or 160/60ZR17, respectively.

Aprilia RS250 GP1 on the road.

Instrument panel

The RS gauges feature a digital instrument panel that gives the rider a variety of information. It will display maximum and average speed readings in kilometers or miles per hour, an adjustable rev limiter warning zone indicator, water temperature in choice of scale, battery charge indicator, a clock, and a chronometer that can remember up to 40 lap times.

Revision

In 1998, Aprilia released an all new look for the RS250, also referred to as RS250GP1 to celebrate Aprilia's victory in the 250 cc GP racing class. Its appearance is similar to Marco Melandri's RSWGP250 bike, with the same engine and frame as the pre-1998 model. The bike has a dummy ram-air intake. Changes include:

  • Revised overall bike styling with more modern senses.
  • New Showa front forks and adjustable rear ride height
  • New style instrument panel with new functionality.
  • New rims and tyres: the front rim is now a 3.50x17, instead of 3.00x17 as used on pre-1998 model. The factory mount front tire is a 120/60ZR17 instead of the 110/70R17 mounted on the pre-1998
Technical specifications Aprilia RS 250
Model Year 1994 – 1997 1998 – 2003
Type LD00[3] LDA0[4]
Fairing "Mk I" "Mk II"
VIN ZD4LD00…[3] ZD4LDA0…[4]
Battery 12 V, 4 Ah
Starter Kickstarter
Engine Liquid cooled, twin cylinder V-90°, two stroke (Suzuki VJ22A) with reed valve intake and exhaust valve
Displacement 249.25 cc
Bore / Stroke 56 mm / 50.6 mm[3][4]
Clutch Multi plate in oil-bath
Compression ratio 12 ± 0.7:1[3][4]
Power 45 kW[3] / 60.35 hp @ 11000/min 46 kW[4] / 61.69 hp @ 11000/min
Torque 39.7 Nm @ 10750/min[3] 40 Nm @ 11000/min[4]
Power/Weight ratio 0.2778 kW/kg 0.2754 kW/kg
Carburettor 2× Mikuni TM 34 SS flat slide
Ignition system / Spark plug Digital capacitor discharge ignition (CDI) SAPC 22D70 CM7422 22c / NGK BR9ECM Digital capacitor discharge ignition (CDI) SAPC 22D70 CM7423 23c / NGK BR9ECM
Spark advance 14° BTDC @ 1300/min 10° ±2° BTDC @ 1300/min
Exhaust valve system Electronic, three part exhaust slide
Resonance chamber / Silencer LD e3 89/235 *0009*00 / LD e3 89/235 *0009*00[3] LD e3 89/235 *0009*00 / LD e11 0066[4]
Noise emissions: stationary / in motion 90 dB(A) @ 5500/min[3] / 80 dB(A) 89 dB(A) @ 5500/min[4] / 80 dB(A)
Final drive ratio (chain) 14:42 Teeth[3][4]
Gear ratios[3] 1. gear 11 / 27 = 1: 2.454

2. gear 16 / 26 = 1: 1.625

3. gear 17 / 21 = 1: 1.235

4. gear 22 / 23 = 1: 1.045

5. gear 24 / 22 = 1: 0.916

6. gear 25 / 21 = 1: 0.840

Primary drive ratio 23/59 = 1 : 2.565[3]
Top speed 200 km/h[3] 210 km/h[4]
Dry weight 141 kg 140 kg
Wet weight 162 kg[3] 167 kg[4]
Max. laden mass 337 kg[3] 347 kg[4]
Fuel capacity 16.5 l

(incl. 3.5 l reserve)

19.5 l

(incl. 3.6 l reserve)

Two stroke oil capacity 1.6 l

(incl. 0.6 l reserve), rear mounted

1.6 l

(incl. 0.3 l reserve), front mounted

Cooling system capacity 1.9 l (rear mounted) 1.9 l (front mounted)
Length / width / height 1980 mm / 690 mm / 1090 mm[3] 1975 mm / 690 mm / 1180 mm[4]
Ground clearance 135 mm
Seat height 810 mm
Wheelbase 1370 mm[3] 1360 mm[4]
Rake 25° 30'
Trail 102 mm
Wheel travel front / rear 120 mm / 130 mm
Front forks Marzocchi Up-Side-Down forks, adjustable, 40 mm diameter

20 mm axle, spring only in the left damping in the right fork leg

Showa Up-Side-Down forks, adjustable, 41 mm diameter

25 mm axle, springs and damping elements in both legs

Rear shock Sachs Mono-Shock with adjustable preload, compression and rebound. APS Linkage system
Frame Cast Aluminium-Magnesium-Alloy (polished/brushed), twin spar, torsional stiffness like Grand Prix RSV 250 (197 kgm/1°)
Swingarm Banana swing arm, cast Aluminium-Magnesium-Alloy (polished/brushed), torsional stiffness (162 kgm/1°)
Rear subframe Steel Aluminium
Brake disc front / rear 2× 298 mm / 220 mm[3]
Front brake pump Brembo PS16 Brembo PSC16
Front brake caliper mounting distance 40 mm 65 mm
Speedometer Front wheel (mechanical) Rear wheel (hall sensor)
Tires[3][4] f: 110/70 ZR17

r: 150/60 ZR17 or 160/60 ZR17

f: 110/70 ZR17 or 120/60 ZR17

r: 150/60 ZR17 or 160/60 ZR17

Rims[3][4] f. 3.00″x17″ r. 4.50″x17″ f. 3.50″x17″ r. 4.50″x17″
Misc. Frame bracket prepared for the assembly of a steering damper,

lap-timer/stop watch, some bikes have the badge „Aprilia Racing Division Work Bikes Dept.“ with stamped VIN attached to the frame

Frame bracket prepared for the assembly of a steering damper,

lap-timer/stop watch, adjustable shift indicator (new instrument panel)

References

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