Engineering:Suzuki RG500

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Suzuki RG500
RG 500 Gamma.JPG
ManufacturerSuzuki
Production1985–1987
ClassSport bike
Engine498.5 cc (30.42 cu in) two-stroke, four-cylinder U engine, liquid-cooled
Bore / stroke56 mm × 50.6 mm (2.20 in × 1.99 in)
Compression ratio7.0:1
Ignition typeCDI
TransmissionCassette-type 6-speed constant mesh manual, chain final drive
Frame typeBox-section aluminum, double cradle
SuspensionFront: 38 mm telescopic fork with hydraulic anti-dive
Rear: full-floater swing arm
BrakesFront: dual 260 mm discs with four-piston calipers
Rear: 210 mm disc with twin-piston caliper
TiresFront: 110/90-16
rear: 120/90-17
Wheelbase1,425 mm (56.1 in)
DimensionsL: 2,100 mm (83 in)
W: 695 mm (27.4 in)
H: 1,185 mm (46.7 in)
Seat height770 mm (30 in)
Fuel capacity22 L (4.8 imp gal; 5.8 US gal)

The Suzuki RG500 "Gamma", a sport bike with a two-stroke engine, was produced by Suzuki for just two years between 1985 and 1987.

The RG "Gamma" 500 was directly based on the series of Suzuki RG Γ 500 Grand Prix motorcycles with almost identical features to the official two-stroke machines used by Italian world champion Franco Uncini during the 1984 season with the Gallina team. The RG Γ 500 won two consecutive Riders' Championships in the 500 cc class with Marco Lucchinelli in 1981 and Franco Uncini in 1982. Like its GP forebears, the road-going RG was powered by a naturally aspirated, rotary-valve inducted, twin crank square four two-stroke engine displacing some 498 cc. This engine employed thermostatically controlled liquid-cooling by means of a front-mounted radiator.

Suzuki used an aluminum box-section frame with castings for the headstock and rear swing arm. The front suspension had pre-load adjust, as well as an anti-dive system called Posi Damp. This was a popular feature on early 1980s sports bikes and was supposed to control the tendency of a motorcycle's nose to dive under braking. At the rear, the full-floater suspension design used dual swing arms.

RG400

A smaller 397 cc derivative, known as the RG400, was also developed and produced alongside the 500. This machine appeared identical to its bigger brother in every way, making use of the same frame, suspension, and gearbox. However, the main differences between the two were a reduced bore width (50mm instead of 56mm) with power output reduced to 59 bhp (44 kW), different big end roller bearings (some roller-less), clutch disks unit, front brakes (non floating discs), silencers, and 'RG400' stickers on the fairings.

The RG400 was produced and sold within Asian markets: its 397cc capacity and 59 bhp (44 kW) output complied with a restricted Japanese motorcycle driving licence of the time.

Production numbers

Model 1985 1986 1987 Total
RG500 7340 1412 532 9284
RG400 5002 863 348 6213

References