Engineering:Byford Dolphin

Short description: Semi-submersible offshore drilling rig

Byford Dolphin in dry dock at Invergordon, Scotland, in 2008
History
Name:	Byford Dolphin Deep Sea Driller (1974–1978)
Owner:	Byford Dolphin Pte. Ltd. (Fred. Olsen Energy)
Operator:	Dolphin Drilling
Port of registry:	Singapore Panama (1974–2005)
Builder:	Aker Group
Yard number:	Aker Verdal A/S (695)
Laid down:	31 October 1972
Completed:	1 February 1974
Out of service:	Laidup 2016
Identification:	Call sign: 9VDG7 DNV ID: 09092 IMO number: 8750584 MMSI no.: 563601000
Fate:	Beached Aliağa and scrapped 2019
Notes:
General characteristics
Class and type:	DNV class: 1A1 Column-stabilised Drilling Unit UKVS
Tonnage:	11,792 GT 3,538 GT
Length:	108.2 m (355 ft)
Beam:	67.4 m (221 ft)
Depth:	36.6 m (120 ft)
Speed:	4.5 kn
Capacity:	Variable Deck Lo: 3,021 t Liquid Mud: 3,981 bbls (534 m3) Bulk Mud/Cement: 547 t / 270 t
Crew:	102 berths
Notes:

Byford Dolphin was a semi-submersible, column-stabilised drilling rig operated by Dolphin Drilling, a Fred Olsen Energy subsidiary. It drilled seasonally for various companies in the United Kingdom, Danish, and Norwegian sectors of the North Sea. It was registered in Hamilton, Bermuda.

The rig suffered some serious accidents, most notably an explosive decompression in 1983 that killed four divers and one dive tender, as well as badly injured another dive tender.

As of now, the Byford Dolphin is laid up in Rosfjord, Norway , near Agnefest.

Description

Built as Deep Sea Driller, it was the first-of-class in the highly successful Aker H-3 series, designed by Aker Group completed at the Aker Verdal shipyard in 1974.

Byford Dolphin had an overall length of 108.2 metres (355 ft), breadth of 67.4 metres (221 ft) and depth of 36.6 metres (120 ft). It had a maximum drilling depth of 6,100 metres (20,000 ft), and it could operate at a water depth of 460 metres (1,500 ft). As a drilling rig, Byford Dolphin was equipped with advanced drilling equipment and originally met strict levels of certification under Norwegian law, though in later years, banned from Norwegian waters. Byford Dolphin was able to maneuver with its own engines (to counter drift and ocean currents), but for long-distance relocation, it must be moved by specialist tugboats.

Byford Dolphin specifications

Operating deck load	3,025 tonne
Crew quarters	102 persons
Operating water depth	460 metres (1,500 ft) maximum
Derrick	49 m (160 ft) Shaffer top compensator
Mooring system	12-point
Blow-out preventer	Hydril 476 mm (18.7 in), 10,000 kPa (1,500 psi)
Sub Sea Handling System	Christmas tree
Deck cranes	2 × 40 tonnes

Accidents and incidents

Deep Sea Driller accident

On 1 March 1976, the rig ran aground during transit from a block in the North Sea to Bergen. All crew were evacuated, but six people died when they fell out of their boats.

Diving bell accident

On Saturday, 5 November 1983, at 4:00 a.m., while drilling in the Frigg gas field in the Norwegian sector of the North Sea, four divers were in a diving chamber system on the rig's deck that was connected by a trunk (a short passage) to a diving bell. The divers were Edwin Arthur Coward (British, 35 years old), Roy P. Lucas (British, 38), Bjørn Giæver Bergersen (Norwegian, 29) and Truls Hellevik (Norwegian, 34). They were assisted by two dive tenders, William Crammond (British, 32) and Martin Saunders.

The decompression chamber as seen from above at the moment the accident occurred. D1–D4 are divers; T1 and T2 are dive tenders. The trunk is the section that joins chamber 1 to the diving bell.

Just prior to the event, decompression chambers 1 and 2 (along with a third chamber which was not in use at the time) were connected via a trunk to a diving bell. The connection made by the trunk was kept sealed by a clamp operated by Crammond and Saunders, who were experienced divers. Coward and Lucas were resting in chamber 2 at a pressure of 9 atm. The diving bell with Bergersen and Hellevik had just been winched up after a dive and joined to the trunk. Leaving their wet equipment in the trunk, the two divers climbed through the trunk into chamber 1.

The normal procedure would have been:

1. Close the diving bell door, which would have been open to the trunk.
2. Slightly increase the pressure in the diving bell to seal the bell door tightly.
3. Close the chamber 1 door, which was also open to the trunk.
4. Slowly depressurize the trunk until it reached a pressure of 1 atm.
5. Open the clamp to separate the diving bell from the chamber system.

The first two steps had been completed when, for an unknown reason, Crammond opened the clamp that was keeping the trunk sealed before Diver 4 (Hellevik) could close the door to the chamber. This resulted in the chamber being explosively decompressed from a pressure of nine atmospheres to the one atmosphere of the unsealed chamber system. Air rushed out of the chamber system with tremendous force, jamming the interior trunk door and pushing the bell away, striking the two tenders. All four divers were killed; one of the tenders, Crammond, was killed, while Saunders was severely injured.

Medical findings

Medical investigations were carried out on the remains of the four divers. The most notable finding was the presence of large amounts of fat in large arteries and veins and in the cardiac chambers, as well as intravascular fat in organs, especially the liver. This fat was unlikely to be embolic, but must have precipitated from the blood in situ. The autopsy suggested that rapid bubble formation in the blood denatured the lipoprotein complexes, rendering the lipids insoluble. The blood of the three divers left intact inside the chambers likely boiled instantly, stopping their circulation. The fourth diver was dismembered and mutilated by the blast forcing him out through the partially blocked doorway and would have died instantly.

Coward, Lucas, and Bergersen were exposed to the effects of explosive decompression and died in the positions indicated by the diagram. Investigation by forensic pathologists determined that Hellevik, being exposed to the highest pressure gradient and in the process of moving to secure the inner door, was forced through the crescent-shaped opening measuring 60 centimetres (24 in) long created by the jammed interior trunk door. With the escaping air and pressure, it included bisection of his thoracoabdominal cavity, which resulted in fragmentation of his body, followed by expulsion of all of the internal organs of his chest and abdomen, except the trachea and a section of small intestine, and of the thoracic spine. These were projected some distance, one section being found 10 metres (30 ft) vertically above the exterior pressure door.

Investigation

The committee investigating the accident concluded that it was caused by human error on the part of the dive tender who opened the clamp. The trunk door had a center hinge design, similar to a butterfly valve disc, and the door was rotated too far to the left, causing the rim of the interior hatch to lodge on the door opening. This left a crescent shaped opening, similar to a manhole cover left ajar but held in place. This created an opening that was 24 inches across horizontally. It is not clear whether the tender who opened the clamp before the trunk was depressurized did so by order of his supervisor, on his own initiative, or because of miscommunication. At the time, the only communication the tenders on the outside of the chamber system had was through a bullhorn attached to the wall surface; with heavy noise from the rig and sea, it was hard to listen in on what was going on. Fatigue from many hard hours of work also took its toll among the divers, who often worked 16-hour shifts.

This incident was also attributed to engineering failure. The obsolete Byford Dolphin diving system, dating from 1975, was not equipped with fail-safe hatches, outboard pressure gauges, and an interlocking mechanism, which would have prevented the trunk from being opened while the system was under pressure. Prior to the accident, Norske Veritas had issued the following rule for certification: "Connecting mechanisms between bell and chambers are to be so arranged that they cannot be operated when the trunk is pressurized", therefore requiring such systems to have fail-safe seals and interlocking mechanisms. One month after the accident, Norske Veritas and the Norwegian oil directorate made the rule final for all bell systems.

Among others, former crew members of Byford Dolphin and NOPEF (a Norwegian oil and petro-chemical union) have come forward and claimed the investigation was a cover-up. They claimed that the commission investigating the accident did not mention in their report the irresponsible dispensations on vital equipment requested by Comex and authorized by the diving section to the Norwegian Petroleum Directorate, which played a vital role in the accident's occurrence. They also alleged the accident was due to a lack of proper equipment, including clamping mechanisms equipped with interlocking mechanisms (which would be impossible to open while the chamber system was still under pressure), outboard pressure gauges, and a safe communication system, all of which had been held back because of dispensations by the Norwegian Petroleum Directorate.

Lawsuit

The North Sea Divers Alliance, formed by early North Sea divers and the relatives of those killed, continued to press for further investigation and, in February 2008, obtained a report that indicated the real cause was faulty equipment. Clare Lucas, daughter of Roy Lucas, said: "I would go so far as to say that the Norwegian Government murdered my father because they knew that they were diving with an unsafe decompression chamber." The families of the divers eventually received compensation for the damages from the Norwegian government, 26 years after the incident.

Other incidents

On 17 April 2002, a 44-year-old Norwegian worker on the rig was struck on the head and killed in an industrial accident. The accident resulted in Byford Dolphin losing an exploration contract with Statoil, which expressed concerns with the rig's operating procedures. The incident cost the company millions of dollars in lost income.

Further reading

• Gjerde, Kristin Øye; Ryggvik, Helge (2009) (in no). Nordsjødykkerne. Stavanger: Wigestrand Forlag. http://www.wigestrand.no/default.pl?showProduct=342&pageId=169. Retrieved 14 July 2010.  – A documentation of offshore diving and pioneer divers on the Norwegian continental shelf; contains a section on safety and responsibility
• Haddow, Iain (27 March 2008). "Norway's underwater 'guinea pigs'". BBC News Magazine (British Broadcasting Corporation). http://news.bbc.co.uk/1/hi/magazine/7314283.stm.  – News report on Byford Dolphin and other incidents in the North Sea