Engineering:Crank (mechanism)

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Short description: Simple machine transferring motion to or from a rotating shaft at a distance from the centreline
Hand crank for a winch on a sailboat - commonly referred to as a winch handle.

A crank is an arm attached at a right angle to a rotating shaft by which circular motion is imparted to or received from the shaft. When combined with a connecting rod, it can be used to convert circular motion into reciprocating motion, or vice versa. The arm may be a bent portion of the shaft, or a separate arm or disk attached to it. Attached to the end of the crank by a pivot is a rod, usually called a connecting rod (conrod).

The term often refers to a human-powered crank which is used to manually turn an axle, as in a bicycle crankset or a brace and bit drill. In this case a person's arm or leg serves as the connecting rod, applying reciprocating force to the crank. There is usually a bar perpendicular to the other end of the arm, often with a freely rotatable handle or pedal attached.

A compound crank

Examples

Hand crank on a pencil sharpener
Animation of a multi-cylinder engine

Familiar examples include:

Hand-powered cranks


Foot-powered cranks

Engines

Almost all reciprocating engines use cranks (with connecting rods) to transform the back-and-forth motion of the pistons into rotary motion. The cranks are incorporated into a crankshaft.

History

China

Tibetan operating a quern (1938). The upright handle of such rotary handmills, set at a distance from the centre of rotation, works as a crank.[1][2]

It was thought that evidence of the earliest true crank handle was found in a Han era glazed-earthenware tomb model of an agricultural winnowing fan dated no later than 200 AD,[3][4] but since then a series of similar pottery models with crank operated winnowing fans were unearthed, with one of them dating back to the Western Han dynasty (202 BC - 9 AD).[5][6] Historian Lynn White stated that the Chinese crank was 'not given the impulse to change reciprocating to circular motion in other contrivances', citing one reference to a Chinese crank-and-connecting rod dating to 1462.[4] However, later publications reveal that the Chinese used not just the crank, but the crank-and-connecting rod for operating querns as far back as the Western Han dynasty (202 BC - 9 AD) as well. Eventually crank-and-connecting rods were used in the inter-conversion or rotary and reciprocating motion for other applications such as flour-sifting, treadle spinning wheels, water-powered furnace bellows, and silk-reeling machines.[7][6]

Western World

Classical Antiquity

Roman crank handle from Augusta Raurica, dated to the 2nd century AD[8]

The handle of the rotary handmill which appeared in 5th century BC Celtiberian Spain and ultimately reached Greece by the first century BCE.[9][1][2][10] A Roman iron crankshaft of yet unknown purpose dating to the 2nd century AD was excavated in Augusta Raurica, Switzerland . The 82.5 cm (32.5 inches) long piece has fitted to one end a 15 cm (5.91 inches) long bronze handle, the other handle being lost.[11][8]

A ca. 40 cm (15.7 inches) long true iron crank was excavated, along with a pair of shattered mill-stones of 50 to 65 cm (19.7 to 25.6 inches) diameter and diverse iron items, in Aschheim, close to Munich. The crank-operated Roman mill is dated to the late 2nd century AD.[12] An often cited modern reconstruction of a bucket-chain pump driven by hand-cranked flywheels from the Nemi ships has been dismissed though as "archaeological fantasy".[13]

Roman Hierapolis sawmill (3rd century AD), the earliest known machine to combine a crank with a connecting rod.[14]

The earliest evidence for the crank combined with a connecting rod in a machine appears in the Roman Hierapolis sawmill in Asia Minor from the 3rd century AD and two Roman stone sawmills at Gerasa, Roman Syria, and Ephesus, Asia Minor (both 6th century AD).[14] On the pediment of the Hierapolis mill, a waterwheel fed by a mill race is shown powering via a gear train two frame saws which cut rectangular blocks by the way of some kind of connecting rods and, through mechanical necessity, cranks. The accompanying inscription is in Greek.[15]

The crank and connecting rod mechanisms of the other two archaeologically attested sawmills worked without a gear train.[16][17] In ancient literature, there is a reference to the workings of water-powered marble saws close to Trier, now Germany , by the late 4th century poet Ausonius;[14] about the same time, these mill types seem also to be indicated by the Christian saint Gregory of Nyssa from Anatolia, demonstrating a diversified use of water-power in many parts of the Roman Empire[18] The three finds push back the date of the invention of the crank and connecting rod by a full millennium:[14]

With the crank and connecting rod system, all elements for constructing a steam engine (invented in 1712) — Hero's aeolipile (generating steam power), the cylinder and piston (in metal force pumps), non-return valves (in water pumps), gearing (in water mills and clocks) — were known in Roman times.[19]

Middle Ages

Vigevano's war carriage

A rotary grindstone − the earliest representation thereof −[20] which is operated by a crank handle is shown in the Carolingian manuscript Utrecht Psalter; the pen drawing of around 830 goes back to a late antique original.[21] A musical tract ascribed to the abbot Odo of Cluny (c. 878−942) describes a fretted stringed instrument which was sounded by a resined wheel turned with a crank; the device later appears in two 12th century illuminated manuscripts.[20] There are also two pictures of Fortuna cranking her wheel of destiny from this and the following century.[20]

The use of crank handles in trepanation drills was depicted in the 1887 edition of the Dictionnaire des Antiquités Grecques et Romaines to the credit of the Spanish Muslim surgeon Abu al-Qasim al-Zahrawi; however, the existence of such a device cannot be confirmed by the original illuminations and thus has to be discounted.[22] The Benedictine monk Theophilus Presbyter (c. 1070−1125) described crank handles "used in the turning of casting cores".[23]

The Italian physician Guido da Vigevano (c. 1280−1349), planning for a new crusade, made illustrations for a paddle boat and war carriages that were propelled by manually turned compound cranks and gear wheels (center of image).[24] The Luttrell Psalter, dating to around 1340, describes a grindstone which was rotated by two cranks, one at each end of its axle; the geared hand-mill, operated either with one or two cranks, appeared later in the 15th century;[25]

Medieval cranes were occasionally powered by cranks, although more often by windlasses.[26]

Renaissance

15th century paddle-wheel boat whose paddles are turned by single-throw crankshafts (Anonymous of the Hussite Wars)

The crank became common in Europe by the early 15th century, often seen in the works of those such as the German military engineer Konrad Kyeser.[25] Devices depicted in Kyeser's Bellifortis include cranked windlasses (instead of spoke-wheels) for spanning siege crossbows, cranked chain of buckets for water-lifting and cranks fitted to a wheel of bells.[25] Kyeser also equipped the Archimedes screws for water-raising with a crank handle, an innovation which subsequently replaced the ancient practice of working the pipe by treading.[27] The earliest evidence for the fitting of a well-hoist with cranks is found in a miniature of c. 1425 in the German Hausbuch of the Mendel Foundation.[28]

German crossbowman cocking his weapon with a cranked rack-and-pinion device (ca. 1493)

The first depictions of the compound crank in the carpenter's brace appear between 1420 and 1430 in various northern European artwork.[29] The rapid adoption of the compound crank can be traced in the works of the Anonymous of the Hussite Wars, an unknown German engineer writing on the state of the military technology of his day: first, the connecting-rod, applied to cranks, reappeared, second, double compound cranks also began to be equipped with connecting-rods and third, the flywheel was employed for these cranks to get them over the 'dead-spot'.

One of the drawings of the Anonymous of the Hussite Wars shows a boat with a pair of paddle-wheels at each end turned by men operating compound cranks (see above). The concept was much improved by the Italian engineer and writer Roberto Valturio in 1463, who devised a boat with five sets, where the parallel cranks are all joined to a single power source by one connecting-rod, an idea also taken up by his compatriot Francesco di Giorgio.[30]

Water-raising pump powered by crank and connecting rod mechanism (Georg Andreas Böckler, 1661)

In Renaissance Italy, the earliest evidence of a compound crank and connecting-rod is found in the sketch books of Taccola, but the device is still mechanically misunderstood.[31] A sound grasp of the crank motion involved demonstrates a little later Pisanello who painted a piston-pump driven by a water-wheel and operated by two simple cranks and two connecting-rods.[31]

The 15th century also saw the introduction of cranked rack-and-pinion devices, called cranequins, which were fitted to the crossbow's stock as a means of exerting even more force while spanning the missile weapon (see right).[32] In the textile industry, cranked reels for winding skeins of yarn were introduced.[25]

Around 1480, the early medieval rotary grindstone was improved with a treadle and crank mechanism. Cranks mounted on push-carts first appear in a German engraving of 1589.[33]

From the 16th century onwards, evidence of cranks and connecting rods integrated into machine design becomes abundant in the technological treatises of the period: Agostino Ramelli's The Diverse and Artifactitious Machines of 1588 alone depicts eighteen examples, a number which rises in the Theatrum Machinarum Novum by Georg Andreas Böckler to 45 different machines, one third of the total.[34]

Middle East

The crank appears in the mid-9th century in several of the hydraulic devices described by the Banū Mūsā brothers in their Book of Ingenious Devices.[35] These devices, however, made only partial rotations and could not transmit much power,[36] although only a small modification would have been required to convert it to a crankshaft.[37]

Al-Jazari (1136–1206) described a crank and connecting rod system in a rotating machine in two of his water-raising machines.[38] His twin-cylinder pump incorporated a crankshaft.[39] After al-Jazari cranks in Islamic technology are not traceable until an early 15th century copy of the Mechanics of the ancient Greek engineer Hero of Alexandria.[22]

20th century

Cranks were formerly common on some machines in the early 20th century; for example almost all phonographs before the 1930s were powered by clockwork motors wound with cranks. Reciprocating piston engines use cranks to convert the linear piston motion into rotational motion. Internal combustion engines of early 20th century automobiles were usually started with hand cranks (known as starting handles in the UK), before electric starters came into general use. The last car model which incorporated a crank was the Citroën 2CV 1948-1990

The 1918 Reo owner's manual describes how to hand crank the automobile:

  • First: Make sure the gear shifting lever is in neutral position.
  • Second: The clutch pedal is unlatched and the clutch engaged. The brake pedal is pushed forward as far as possible setting brakes on the rear wheel.
  • Third: See that spark control lever, which is the short lever located on top of the steering wheel on the right side, is back as far as possible toward the driver and the long lever, on top of the steering column controlling the carburetor, is pushed forward about one inch from its retarded position.
  • Fourth: Turn ignition switch to point marked "B" or "M"
  • Fifth: Set the carburetor control on the steering column to the point marked "START." Be sure there is gasoline in the carburetor. Test for this by pressing down on the small pin projecting from the front of the bowl until the carburetor floods. If it fails to flood it shows that the fuel is not being delivered to the carburetor properly and the motor cannot be expected to start. See instructions on page 56 for filling the vacuum tank.
  • Sixth: When it is certain the carburetor has a supply of fuel, grasp the handle of starting crank, push in endwise to engage ratchet with crank shaft pin and turn over the motor by giving a quick upward pull. Never push down, because if for any reason the motor should kick back, it would endanger the operator.

Crank axle

A crank axle is a crankshaft which also serves the purpose of an axle. It is used on steam locomotives with inside cylinders.

See also


References

  1. ↑ 1.0 1.1 Ritti, Grewe & Kessener 2007, p. 159
  2. ↑ 2.0 2.1 Lucas 2005, p. 5, fn. 9
  3. ↑ N. Sivin; Needham, Joseph (August 1968), "Review: Science and Civilisation in China by Joseph Needham", Journal of Asian Studies (Association for Asian Studies) 27 (4): 859–864 [862], doi:10.2307/2051584 
  4. ↑ 4.0 4.1 White 1962, p. 104
  5. ↑ Lisheng, Feng; Qingjun, Tong (2009). "Crank-Connecting Rod Mechanism: Its Application in Ancient China and Its Origins". International Symposium on History of Machines and Mechanisms. Springer Science and Business Media. p. 247. ISBN 978-1-4020-9484-2. https://books.google.com/books?id=Dkq6_mdW43IC&pg=PA249. 
  6. ↑ 6.0 6.1 Needham 1986, pp. 118–119.
  7. ↑ Lisheng & Qingjun 2009, pp. 236–249.
  8. ↑ 8.0 8.1 Schiöler 2009, pp. 113f.
  9. ↑ Date: Frankel 2003, pp. 17–19
  10. ↑ A single find of a fragmentary stone dating "perhaps" to the 6th century BC may indicate a Carthaginian origin (Curtis 2008, p. 375).
  11. ↑ Laur-Belart 1988, pp. 51–52, 56, fig. 42
  12. ↑ Volpert 1997, pp. 195, 199
  13. ↑ White 1962, pp. 105f.; Oleson 1984, pp. 230f.
  14. ↑ 14.0 14.1 14.2 14.3 Ritti, Grewe & Kessener 2007, p. 161:
    Because of the findings at Ephesus and Gerasa the invention of the crank and connecting rod system has had to be redated from the 13th to the 6th c; now the Hierapolis relief takes it back another three centuries, which confirms that water-powered stone saw mills were indeed in use when Ausonius wrote his Mosella.
  15. ↑ Ritti, Grewe & Kessener 2007, pp. 139–141
  16. ↑ Ritti, Grewe & Kessener 2007, pp. 149–153
  17. ↑ Mangartz 2006, pp. 579f.
  18. ↑ Wilson 2002, p. 16
  19. ↑ Ritti, Grewe & Kessener 2007, p. 156, fn. 74
  20. ↑ 20.0 20.1 20.2 White 1962, p. 110
  21. ↑ Hägermann & Schneider 1997, pp. 425f.
  22. ↑ 22.0 22.1 White 1962, p. 170
  23. ↑ Needham 1986, pp. 112–113.
  24. ↑ Hall 1979, p. 80
  25. ↑ 25.0 25.1 25.2 25.3 White 1962, p. 111
  26. ↑ Hall 1979, p. 48
  27. ↑ White 1962, pp. 105, 111, 168
  28. ↑ White 1962, p. 167; Hall 1979, p. 52
  29. ↑ White 1962, p. 112
  30. ↑ White 1962, p. 114
  31. ↑ 31.0 31.1 White 1962, p. 113
  32. ↑ Hall 1979, pp. 74f.
  33. ↑ White 1962, p. 167
  34. ↑ White 1962, p. 172
  35. ↑ A. F. L. Beeston, M. J. L. Young, J. D. Latham, Robert Bertram Serjeant (1990), The Cambridge History of Arabic Literature, Cambridge University Press, p. 266, ISBN 0-521-32763-6 
  36. ↑ al-Hassan & Hill 1992, pp. 45, 61
  37. ↑ Banu Musa, Donald Routledge Hill (1979), The book of ingenious devices (Kitāb al-ḥiyal), Springer, pp. 23–4, ISBN 90-277-0833-9 
  38. ↑ Ahmad Y Hassan. The Crank-Connecting Rod System in a Continuously Rotating Machine.
  39. ↑ Sally Ganchy, Sarah Gancher (2009), Islam and Science, Medicine, and Technology, The Rosen Publishing Group, p. 41, ISBN 978-1-4358-5066-8, https://archive.org/details/islamsciencemedi0000ganc/page/41 

Bibliography

  • "Food Processing and Preparation". The Oxford Handbook of Engineering and Technology in the Classical World. Oxford: Oxford University Press. 2008. ISBN 978-0-19-518731-1. 
  • Frankel, Rafael (2003), "The Olynthus Mill, Its Origin, and Diffusion: Typology and Distribution", American Journal of Archaeology 107 (1): 1–21, doi:10.3764/aja.107.1.1 
  • Hall, Bert S. (1979), The Technological Illustrations of the So-Called "Anonymous of the Hussite Wars". Codex Latinus Monacensis 197, Part 1, Wiesbaden: Dr. Ludwig Reichert Verlag, ISBN 3-920153-93-6 
  • Hägermann, Dieter; Schneider, Helmuth (1997), Propyläen Technikgeschichte. Landbau und Handwerk, 750 v. Chr. bis 1000 n. Chr. (2nd ed.), Berlin, ISBN 3-549-05632-X 
  • al-Hassan, Ahmad Y.; Hill, Donald R. (1992), Islamic Technology. An Illustrated History, Cambridge University Press, ISBN 0-521-42239-6, https://archive.org/details/islamictechnolog0000hasa 
  • Lucas, Adam Robert (2005), "Industrial Milling in the Ancient and Medieval Worlds. A Survey of the Evidence for an Industrial Revolution in Medieval Europe", Technology and Culture 46 (1): 1–30, doi:10.1353/tech.2005.0026 
  • Laur-Belart, Rudolf (1988), Führer durch Augusta Raurica (5th ed.), Augst 
  • Mangartz, Fritz (2006), "Zur Rekonstruktion der wassergetriebenen byzantinischen Steinsägemaschine von Ephesos, Türkei. Vorbericht", Archäologisches Korrespondenzblatt 36 (1): 573–590 
  • Needham, Joseph (1986), Science and Civilisation in China: Volume 4, Physics and Physical Technology: Part 2, Mechanical Engineering, Cambridge University Press, ISBN 0-521-05803-1 .
  • Oleson, John Peter (1984), Greek and Roman Mechanical Water-Lifting Devices: The History of a Technology, University of Toronto Press, ISBN 90-277-1693-5 
  • Volpert, Hans-Peter (1997), "Eine römische Kurbelmühle aus Aschheim, Lkr. München", Bericht der Bayerischen Bodendenkmalpflege 38: 193–199, ISBN 3-7749-2903-3 
  • White, Lynn Jr. (1962), Medieval Technology and Social Change, Oxford: At the Clarendon Press 
  • Ritti, Tullia; Grewe, Klaus; Kessener, Paul (2007), "A Relief of a Water-powered Stone Saw Mill on a Sarcophagus at Hierapolis and its Implications", Journal of Roman Archaeology 20: 138–163, doi:10.1017/S1047759400005341 
  • Schiöler, Thorkild (2009), "Die Kurbelwelle von Augst und die römische Steinsägemühle", Helvetia Archaeologica 40 (159/160): 113–124 
  • Wilson, Andrew (2002), "Machines, Power and the Ancient Economy", The Journal of Roman Studies 92: 1–32 

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