Engineering:Ford AOD transmission

From HandWiki
AOD
Overview
ManufacturerFord Motor Company
Production1980–2014
Body and chassis
Class4-speed longitudinal automatic transmission
RelatedFord FMX
Chronology
PredecessorC4
C5
Ford FMX
Successor6R

The AOD (automatic overdrive) is a four-speed automatic transmission, with the 4th gear as overdrive. Introduced in 1980, it was Ford's first four-speed automatic overdrive transmission. The gearset design is based on the Ford "X" automatic transmissions used during the 1950s, '60s, and '70s. The AOD replaced many of Ford's older transmissions, such as the C4, C5, and light duty applications of the FMX.

History

In 1962 Ford began working on a new type of automatic transmission that would emphasize fuel economy and driveability. The new transmission was built around the Ravigneaux planetary gearset of the "X" transmissions. Where many transmissions had a fourth gear added on as an afterthought, Ford's new transmission was designed with a fourth gear integrated into the gearset. Because it was based on the "X" transmissions, its gear ratios from 1-3 were the same, with the fourth being 0.67:1. The transmission featured a split-torque application for third gear as well as a lockup in the torque converter. The XT-LOD was initially abandoned in 1966, but the design began again in 1974 because of rising gas prices. The project was shelved with a design that lacked a damper in the torque converter but, after the project was revisited, a damper eventually made its way into the final design. The transmission was introduced when Ford started to downsize its full-size line in 1979. Initially called XT-LOD (Extension Lock-Up Overdrive), its name was changed when revisited in 1974 to FIOD (Ford Integrated Overdrive) and then to its final name in 1979, the Ford AOD transmission.

Applications:

  • 1980–1986 Ford LTD
  • 1980–1993 Ford Thunderbird
  • 1980–1993 Mercury Cougar
  • 1984–1993 Ford Mustang
  • 1980–1986 Mercury Marquis
  • 1983–1993 Ford Econoline
  • 1983–1991 Ford LTD Crown Victoria
  • 1983–1992 Mercury Grand Marquis
  • 1982–1993 Ford Bronco
  • 1981–1992 Lincoln Town Car
  • 1980–1987 Lincoln Continental
  • 1980–1983 Continental Mark VI
  • 1984–1985 Continental Mark VII
  • 1986–1992 Lincoln Mark VII
  • 1992 Ford Crown Victoria
  • 1980–1993 Ford F-Series

Gear ratios

  • First: 2.47:1
  • Second: 1.47:1
  • Third: 1.00:1
  • Overdrive: 0.67:1
  • Reverse: 2.00:1

AODE

The AOD was redesigned with electronic controls in 1992, becoming the AOD-E. It was primarily intended for the new Modular V8 at first, but it was also adapted to the old AOD bellhousing for vehicles still powered by pushrod engines. While the AOD and AOD-E are like each other (oil pans, casings, bellhousing, and internals), they are not interchangeable with each other, because the AOD-E's shift points are controlled electronically from a combination of solenoids and the Powertrain Control Module (PCM), while the AOD's shift points are hydraulically controlled by a throttle valve rod.

Applications:

  • 1992–1994 Lincoln Town Car
  • 1992 and up Ford F-Series trucks and E-Series vans
  • 1993–1994 Ford Crown Victoria
  • 1993–1994 Mercury Grand Marquis
  • 1994–1995 Ford Mustang

4R70W

A revised version of the AOD-E Transmission was released in 1993 with the Lincoln Mark VIII. Unlike the AOD-E, Reverse, 1st, and 2nd gear ratios in the 4R70-W are numerically higher, giving the transmission a better mechanical advantage and, in turn, better take-off acceleration, better passing acceleration, slightly lower fuel consumption, and designed for better gearset strength; the 4th gear ratio in the 4R70-W is up 0.70:1 from 0.67:1. As a result, fuel economy is slightly increased and downshifting is slightly decreased for less wear. On vehicles powered by the 5.4L V8 engine, a stronger gearset is used than in normal duty 4R70Ws, and Torque Converter stall speeds are also slightly lower due to the 5.4L-engine’s increased low-end torque, as opposed to the 4.6L V8. In 1998, the intermediate one-way roller clutch was replaced with a mechanical diode due to durability concerns, thus providing extra holding capacity and longer service.

While there is some speculation that the 70 can be multiplied by ten to indicate the pound-feet of torque this transmission is capable of handling, including torque converter multiplication, (i.e. 700 lb-ft of torque), there is no reliable source indicating this. In fact, a Ford document stated that the 2003 "Expedition's 4R70W transmission is rated to handle up to 506 pound-feet of torque, which provides a large performance cushion beyond the peak torque rating of Expedition's largest available engine."[1] It is more plausible that the number indicates the torque handling capability in N-m, as 506 lb-ft converts to 686 N-m which could be rounded to 700 N-m. The "70" may also refer to the transmission's torque capacity after torque converter multiplication which occurs at low RPM when the torque converter is more "elastic". 4R70W indicates 4 gears, Rear wheel drive and Wider gear ratio compared to the AODE.

The gear ratios are:

  • First: 2.84 :1
  • Second: 1.55 :1
  • Third: 1.00 :1
  • Overdrive: 0.70 :1
  • Reverse: 2.32 :1

Applications:

4R75W

In 2003, Ford revised the 4R70W transmission to include: A stronger ring gear that has 24 lugs (as opposed to 6) for the output shaft sensor (OSS) to read from, a revised torque converter, a revised front pump assembly, and a vehicle speed sensor (VSS) that complements the OSS to improve shift quality and efficiency.[citation needed] These improvements allowed the 4R75W to handle more power while being more efficient and economical. While not used on all 2003 model year vehicles, the 4R75W/E transmissions eventually replaced the 4R70W/E.

Newer transmissions that are referred to as 4R70E or 4R75E have modifications that complement Ford's switching to throttle-by-wire.[citation needed] The PCM was given a more powerful microprocessor and Ford added a turbine speed sensor to the transmission.[citation needed] This allows the PCM to know the speed of the input shaft after the torque converter, which is used in combination with crankshaft speed to detect the amount of slipping going on in the torque converter. This information provides PCM with the basis for fully electronic shift scheduling, which limits "hunting", fine-tunes shift speed, and feel. It lets the PCM know what the torque will be in the next gear so it can choose the shift points based on the vehicle's projected performance in the next gear. Coupled with the electronic throttle strategy, the transmission computes the output torque required to maintain the vehicle speed and chooses the correct gear and converter state accordingly.

Modification

The most practical modification for the 4R70W is the J-mod. It involves modifying the valve body separator plate and gaskets as well as changing or removing accumulator springs to alter the shift timing of the transmission. While these modifications can be done to the 4R75W transmission, the results are not as dramatic, as some of the details of the J-Mod (bigger holes in the separator plate and gasket) were done to the transmission in its design. These modifications are specified by one of the Ford engineers who designed the transmission. It offers faster engagement, quicker shifting, smoother operation, and increased service life. All parts can be bought at Ford dealers for less than $60, including the fluid.

A 20,000+ GVW cooler is highly recommended for all vehicles. Breakdown of the transmission fluid often results in "converter shudder" (it feels like driving over rumble strips) where converter tries to maintain a steady slip rate during lock-up, but alternates between slipping and grabbing. Frequent fluid changes, especially when used for towing, are the single best method to prevent shudder. A shudder occurs because the torque converter never fully enters "lock-up" and ends up bouncing in and out of lock-up to slip. This causes the engine to flare up and then down again as the clutch cannot hold back the power of the engine.

4R70W Usage

2002

4R70W used in all applications:
  • Ford F-Series
  • Ford Crown Victoria
  • Mercury Grand Marquis
  • Lincoln Town Car
  • Ford Mustang
  • Ford Expedition
  • Ford E-Series

2003

4R75W Used in:
  • Ford Mustang (GT and Mach 1)
4R70W usage in trucks:
  • 5.4 L V8 F-150, Ford E-Series, and Ford Expedition
  • 4.6 L V8 Ford E-Series Van, 4.2 L and 4.6 L F-150
4R70W usage in cars:

2004

4R75E used in:
  • 5.4 L 3 Valve V8 F-150
4R70E used in:
  • 4.6 L V8 F-150(except F-150 Heritage)
4R75W used in:
4R70W used in all other applications:
  • 3.9 L V6 Ford Mustang
  • 4.6 L V8 Ford E-Series
  • 4.6 L V8 Ford Expedition
  • Ford Panther platform Cars: Ford Crown Victoria, Mercury Grand Marquis, and Lincoln Town Car
  • 4.2 L V6 and 4.6 L/5.4 L V8 Ford F-150 Heritage

2005

4R75E used in 5.4 L 2 Valve and 3 Valve Trucks:
  • F-150
  • Ford E-Series
  • Ford Expedition
4R70W used in:
  • F-150 Heritage (sold only in Mexico)
4R70E used in:
  • 4.6 L V8 Ford E-Series
  • 4.6 L V8 Ford Panther platform Cars: Ford Crown Victoria, Mercury Grand Marquis, and Lincoln Town Car
  • 4.6 L V8 Ford F-150 except F-150 Heritage (sold only in Mexico)

2006 to 2008

4R70W used in:
  • Ford F-150 Heritage (sold only in Mexico)
4R75E used in all applications:
  • 2006-2011 Ford Panther platform Cars: Ford Crown Victoria, Mercury Grand Marquis, and Lincoln Town Car.
  • 2007-2008 4.2 L V6, 4.6 L V8, 2004-2008 5.4 L 3 Valve V8 Ford F-Series except F-150 Heritage (sold only in Mexico)
  • 2006 Ford Expedition
  • 2006-2013 4.6 L V8, 5.4 L V8 Ford E-Series

See also

References

  1. ↑ "The Products". Ford.com/Wayback Machine. 2004-09-08. http://media.ford.com/products/presskit_display.cfm?vehicle_id=548&press_subsection_id=423&make_id=92. 



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