Engineering:Gurney equations

Short description: Formulas in explosives engineering

The Gurney equations are a set of mathematical formulas used in explosives engineering to relate how fast an explosive will accelerate an adjacent layer of metal or other material when the explosive detonates. This determines how fast fragments are released by military explosives, how quickly shaped charge explosives accelerate their liners inwards, and in other calculations such as explosive welding where explosives force two metal sheets together and bond them.

The equations were first developed in the 1940s by Ronald Gurney and have been expanded on and added to significantly since that time. The original paper by Gurney analyzed the situation of an exploding shell or bomb, a mass of explosives surrounded by a solid shell. Other researchers have extended similar methods of analysis to other geometries. All of the equations derived based on Gurney's methods are collectively called "Gurney equations".

Underlying physics

When an explosive adjacent to a layer of a metallic or other solid material detonates, the layer is accelerated both by the initial detonation shock wave and by the pressure of the detonation gas products. Gurney developed a simple and convenient formula based on the conservation laws of momentum and energy that model how energy was distributed between the metal shell and the detonation gases that is remarkably accurate in many cases.

A key simplifying assumption Gurney made was that there is a linear velocity gradient in the explosive detonation product gases; in situations where this is strongly violated, such as implosions, the accuracy of the equations is low. In the most common situations encountered in ordnance (shells surrounding explosives) this works remarkably well though. In such cases the approximations are within 10% of experimental or detailed numerical results over a wide range of metal mass (M) to explosive charge mass (C) ratios (0.1 < M/C < 10.0). This is due to offsetting errors in the simplified model. Ignoring rarefaction waves in the detonation gases causes the calculated velocity to be too high; the assumption of an initial constant gas density rather than the actual one of the gases being densest next the accelerated layer causes the value to be low, cancelling each other out. In consequence attempts to improve the accuracy of the Gurney model by making more realistic assumptions about one aspect or another may not actually improve the accuracy of the result.

Definitions and units

The Gurney equations relate the following quantities:

C - The mass of the explosive charge

M - The mass of the accelerated shell or sheet of material (usually metal). The shell or sheet is often referred to as the flyer, or flyer plate.

V or V_m - Velocity of accelerated flyer after explosive detonation

N - The mass of a tamper shell or sheet on the other side of the explosive charge, if present

[math]\displaystyle{ E }[/math] - The energy per mass of an explosive that ends up as kinetic energy

[math]\displaystyle{ \sqrt{2E} }[/math] - The Gurney constant for a given explosive. This is expressed in units of velocity (millimeters per microsecond, for example) and compares the relative flyer velocity produced by different explosive materials.

For imploding systems, where a hollow explosive charge accelerates an inner mass towards the center, the calculations additionally take into account:

R_o - Outside radius of the explosive charge

R_i - Inside radius of the explosive charge

Gurney constant and detonation velocity

As a simple approximate equation, the physical value of [math]\displaystyle{ \sqrt{2E} }[/math] is usually very close to 1/3 of the detonation velocity of the explosive material for standard explosives. For a typical set of military explosives, the value of [math]\displaystyle{ \frac{D}{\sqrt{2E}} }[/math] ranges from between 2.32 for Tritonal and 3.16 for PAX-29n.

Gurney velocity [math]\displaystyle{ \sqrt{2E} }[/math] for some common explosives

	Density	Detonation velocity	[math]\displaystyle{ \sqrt{2E} }[/math]
Explosive	[math]\displaystyle{ \frac{g}{cm^3} }[/math]	[math]\displaystyle{ \frac{mm}{\mu s} }[/math]	[math]\displaystyle{ \frac{mm}{\mu s} }[/math]
Composition B	1.72	7.92	2.70
Composition C-3	1.60	7.63	2.68
Cyclotol 75/25	1.754	8.25	2.79
HMX	1.89	9.11	2.97
LX-14	1.835	8.65	2.80
Octol 75/25	1.81	8.48	2.80
PBX 9404	1.84	8.80	2.90
PBX 9502	1.885	7.67	2.377
PETN	1.76	8.26	2.93
RDX	1.77	8.70	2.83
Tetryl	1.62	7.57	2.50
TNT	1.63	6.86	2.44
Tritonal	1.72	6.70	2.32

[math]\displaystyle{ \frac{mm}{\mu s} }[/math] is equal to kilometers per second, a more familiar unit for many applications.

The commonly quoted values for [math]\displaystyle{ \sqrt{2E} }[/math] are what are called the terminal values, the limiting case of acceleration in the cylinder expansion tests used to measure it (at 19–26 mm expansion). There is also a prompt value that may be measured for smaller expansion radii (5–7 mm). When no clarification is given in the literature, it is normally the limiting value.

Fragmenting versus non-fragmenting shells

The Gurney equations give a result that assumes the shell or sheet of material remains intact throughout a large portion of the explosive-gas expansion such that work can performed upon it. For some configurations and materials this is true; explosive welding, for example, uses a thin sheet of explosive to evenly accelerate flat plates of metal and collide them, the plates remaining solid throughout. However, for many configurations where materials, brittle materials in particular, are accelerated outwards, the expanding shell fractures due to stretching. When it fractures, it typically breaks into many small fragments due to the combined effects of ongoing expansion of the shell and stress relief waves moving into the material from fracture points. This phenomenon allows the detonation gases to stream around the fragments or bypass them, reducing effective drive.

Thus for metal shells that are brittle or have low ultimate strain, fragment velocities are typically about 80% of the value predicted by the Gurney formulas.

Effective charge volume for small diameter charges

Effective charge mass for thin charges - a 60° cone

The basic Gurney equations for flat sheets assume that the sheet of material is a large diameter.

Small explosive charges, where the explosive's diameter is not significantly larger than its thickness, have reduced effectiveness as gas and energy are lost to the sides.

This loss is empirically modeled as reducing the effective explosive charge mass C to an effective value C_eff which is the volume of explosives contained within a 60° cone with its base on the explosives/flyer boundary.

Putting a cylindrical tamper around the explosive charge reduces that side loss effectively, as analyzed by Benham.

Anomalous predictions

In 1996, Hirsch described a performance region, for relatively small ratios of [math]\displaystyle{ \frac{M}{C} }[/math] in which the Gurney equations misrepresent the actual physical behavior.

The range of values for which the basic Gurney equations generated anomalous values is described by (for flat asymmetrical and open-faced sandwich configurations):

[math]\displaystyle{ \frac{M}{C} \left [ \left ( 4 \frac {N}{C} \right ) + 1 \right ] \lt \frac{1}{2} }[/math]

For an open-faced sandwich configuration (see below), this corresponds to values of [math]\displaystyle{ \frac{M}{C} }[/math] of 0.5 or less. For a sandwich with tamper mass equal to explosive charge mass ( [math]\displaystyle{ \frac{N}{C} \ge 1.0 }[/math] ) a flyer plate mass of 0.1 or less of the charge mass will be anomalous.

This error is due to the configuration exceeding one of the underlying simplifying assumptions used in the Gurney equations, that there is a linear velocity gradient in the explosive product gases. For values of [math]\displaystyle{ \frac{M}{C} }[/math] outside the anomalous region, this is a good assumption. Hirsch demonstrated that as the total energy partition between the flyer plate and gases exceeds unity, the assumption breaks down, and the Gurney equations become less accurate as a result.

Complicating factors in the anomalous region include detailed gas behavior of the explosive products, including the reaction products' heat capacity ratio, γ.

Modern explosives engineering utilizes computational analysis methods which avoid this problem.

Equations

Cylindrical charge

Cylindrical charge of mass C and flyer shell of mass M

For the simplest case, a long hollow cylinder of metal is filled completely with explosives. The cylinder's walls are accelerated outwards as described by:

[math]\displaystyle{ \frac{V}{\sqrt{2E}} = \left(\frac{M}{C}+\frac{1}{2}\right)^{-1/2} }[/math]

This configuration is a first-order approximation for most military explosive devices, including artillery shells, bombs, and most missile warheads. These use mostly cylindrical explosive charges.

Spherical charge

Center-initiated spherical charge - spherical explosive charge of mass C and spherical flyer shell of mass M

A spherical charge, initiated at its center, will accelerate a surrounding flyer shell as described by:

[math]\displaystyle{ \frac{V}{\sqrt{2E}} = \left(\frac{M}{C}+\frac{3}{5}\right)^{-1/2} }[/math]

This model approximates the behavior of military grenades, and some cluster bomb submunitions.

Symmetrical sandwich

Symmetrical sandwich - flat explosives layer of mass C and two flyer plates of mass M each

A flat layer of explosive with two identical heavy flat flyer plates on each side will accelerate the plates as described by:

[math]\displaystyle{ \frac{V}{\sqrt{2E}} = \left(2\frac{M}{C}+\frac{1}{3}\right)^{-1/2} }[/math]

Symmetrical sandwiches are used in some Reactive armor applications, on heavily armored vehicles such as main battle tanks. The inward-firing flyer will impact the vehicle main armor, causing damage if the armor is not thick enough, so these can only be used on heavier armored vehicles. Lighter vehicles use open-face sandwich reactive armor (see below). However, the dual moving plate method of operation of a symmetrical sandwich offers the best armor protection.

Asymmetrical sandwich

Asymmetrical sandwich - flat explosives layer of mass C, flyer plates of different masses M and N

A flat layer of explosive with two flat flyer plates of different masses will accelerate the plates as described by:

Let: [math]\displaystyle{ A = \frac{1 + 2 \frac{M}{C}}{1 + 2 \frac{N}{C}} }[/math]

[math]\displaystyle{ \frac{V_M}{\sqrt{2E}} = \left(\frac{1+A^{3}}{3(1+A)}+A^{2}\frac{N}{C}+\frac{M}{C}\right)^{-1/2} }[/math]

Infinitely tamped sandwich

Infinitely tamped sandwich - flat explosives layer of mass C, flyer plate of mass M, and infinitely heavy backing tamper

When a flat layer of explosive is placed on a practically infinitely thick supporting surface, and topped with a flyer plate of material, the flyer plate will be accelerated as described by:

[math]\displaystyle{ \frac{V_M}{\sqrt{2E}} = \left(\frac{M}{C}+\frac{1}{3}\right)^{-1/2} }[/math]

Open-faced sandwich

Open-faced sandwich (no tamping) - flat explosives layer of mass C and single flyer plate of mass M

A single flat sheet of explosives with a flyer plate on one side, known as an "open-faced sandwich", is described by:

Since:

[math]\displaystyle{ N = 0 }[/math]

then:

[math]\displaystyle{ A = 1 + 2\left(\frac{M}{C}\right) }[/math]

which gives:

[math]\displaystyle{ \frac{V}{\sqrt{2E}} = \left [ \frac{ 1 + \left ( 1 + 2 \frac{M}{C} \right )^{3}}{6 \left ( 1 + \frac{M}{C} \right ) } + \frac{M}{C} \right ] ^{-1/2} }[/math]

Open-faced sandwich configurations are used in Explosion welding and some other metalforming operations.

It is also a configuration commonly used in reactive armour on lightly armored vehicles, with the open face down towards the vehicle's main armor plate. This minimizes the reactive armor units damage to the vehicle structure during firing.

Imploding cylinder

Uniformly initiated cylindrical charge imploding an inner mass - cylinder shell explosive charge of mass C, outer tamper layer of mass N, and inner imploding cylindrical flyer shell of mass M, with inner explosive charge radius R_i and outer charge radius of R_o

A hollow cylinder of explosive, initiated evenly around its surface, with an outer tamper and inner hollow shell which is then accelerated inwards ("imploded") rather than outwards is described by the following equations.

Unlike other forms of the Gurney equation, implosion forms (cylindrical and spherical) must take into account the shape of the control volume of the detonating shell of explosives and the distribution of momentum and energy within the detonation product gases. For cylindrical implosions, the geometry involved is simplified to include the inner and outer radii of the explosive charge, R_i and R_o.

[math]\displaystyle{ \beta = \frac{R_o}{R_i} }[/math]

[math]\displaystyle{ a = 1 }[/math]

[math]\displaystyle{ A = \frac{V_o}{V_i} = \frac {\left ( \frac{M}{C} + a \left ( \frac {M}{C} \right ) \left ( \beta - 1 \right ) + \frac { \beta + 2 } { 3 \left ( \beta + 1 \right ) } \right ) } {\left ( \frac{N}{C} + \frac{2 \beta + 1}{3 \left ( \beta + 1 \right )} \right ) } }[/math]

[math]\displaystyle{ \frac{V_m}{ \sqrt{2E} } = }[/math] [math]\displaystyle{ \left [ A \left \{ \frac { \left ( \frac {M}{C} + \frac { \beta + 3 } {6 \left ( \beta + 1 \right ) } \right ) } { A } + A \left ( \frac{N}{C} + \frac{3 \beta + 1}{6 \left ( \beta + 1 \right ) } \right ) - 1/3 \right \} \right ] ^{-1/2} }[/math]

While the imploding cylinder equations are fundamentally similar to the general equation for asymmetrical sandwiches, the geometry involved (volume and area within the explosive's hollow shell, and expanding shell of detonation product gases pushing inwards and out) is more complicated, as the equations demonstrate.

The constant [math]\displaystyle{ a }[/math] was experimentally and analytically determined to be 1.0.

Imploding spherical

Uniformly initiated spherical charge imploding an inner mass - spherical shell explosive charge of mass C, outer tamper layer of mass N, and inner imploding spherical flyer shell of mass M

A special case is a hollow sphere of explosives, initiated evenly around its surface, with an outer tamper and inner hollow shell which is then accelerated inwards ("imploded") rather than outwards, is described by:

[math]\displaystyle{ \beta = \frac{R_o}{R_i} }[/math]

[math]\displaystyle{ a = 1 }[/math]

[math]\displaystyle{ A = \frac{V_o}{V_i} = \frac {\left [ \frac{M}{C} + \left ( a \frac{M}{C} \right ) \left ( \beta^2 - 1 \right ) + \frac { \beta^2 + 2 \beta + 3 } {4 \left ( \beta^2 + \beta + 1 \right ) } \right ] }{ \left ( \frac{N}{C} + \frac {3 \beta^2 + 2 \beta + 1 } { 4 \left ( \beta^2 + \beta + 1 \right ) } \right )} }[/math]

[math]\displaystyle{ \frac{V_m}{ \sqrt{2E} } = }[/math] [math]\displaystyle{ \left [ A \left \{ \frac { \left ( \frac {M}{C} + \frac { \beta^2 + 3 \beta + 6} {10 \left ( \beta^2 + \beta + 1 \right ) } \right ) } { A } + A \left ( \frac{N}{C} + \frac{6 \beta^2 + 3 \beta + 1}{10 \left ( \beta^2 + \beta + 1 \right ) } \right ) - \frac { 3 \beta^2 + 4 \beta + 3} {10 \left ( \beta^2 + \beta + 1 \right ) } \right \} \right ] ^{-1/2} }[/math]

The spherical Gurney equation has applications in early nuclear weapons design.

Applications

• Nuclear weapon

See also

• Explosives engineering
• Explosive velocity
• Table of explosive detonation velocities