Engineering:Delta Cryogenic Second Stage

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Short description: Japanese-American Delta/SLS rocket part
Delta Cryogenic Second Stage
Second stage of a Delta IV Medium rocket.jpg
A 4-meter DCSS from a Delta IV Medium
ManufacturerBoeing IDS
United Launch Alliance
Mitsubishi Heavy Industries
(Original Delta III design and manufacturing)
JAXA/NASDA
(H-IIA/DCSS upper stage design, original version)
Country of originUnited States
Japan (Delta III, original)
Used onDelta III
Delta IV
SLS Block I
Launch history
StatusActive
Total launches45
Successes
(stage only)
42
18 Delta IV 4 m
23 Delta IV 5 m
Failed2 (Delta III)
Lower stage
failed
1 (Delta III)
First flightAugust 27, 1998
Last flightNovember 16, 2022
Delta III second stage
Length8.8 meters (29 ft)
Diameter4 meters (13 ft)
Empty mass2,480 kilograms (5,470 lb)
Gross mass19,300 kilograms (42,500 lb)
Engines1 RL10B-2
Thrust110.1 kilonewtons (24,800 lbf)
Specific impulse462 seconds (4.53 km/s)
Burn time700 seconds
FuelLH2/LOX
Delta IV 4-meter stage
Length12.2 meters (40 ft)
Diameter4 meters (13 ft)
Empty mass2,850 kilograms (6,280 lb)
Gross mass24,170 kilograms (53,290 lb)
Engines1 RL10B-2
Thrust110.1 kilonewtons (24,800 lbf)
Specific impulse462 seconds (4.53 km/s)
Burn time850 seconds
FuelLH2/LOX
Delta IV 5-meter stage
Length13.7 meters (45 ft)
Diameter5 meters (16 ft)
Empty mass3,490 kilograms (7,690 lb)
Gross mass30,710 kilograms (67,700 lb)
Engines1 RL10B-2
Thrust110.1 kilonewtons (24,800 lbf)
Specific impulse462 seconds (4.53 km/s)
Burn time1125 seconds
FuelLH2/LOX
Interim Cryogenic Propulsion Stage (SLS Block 1)[1]
Length13.7 meters (45 ft)
Diameter5 meters (16 ft)
Empty mass3,800 kilograms (8,400 lb)
Gross mass32,748 kilograms (72,197 lb)
Engines1 RL10B-2
Thrust110.1 kilonewtons (24,800 lbf)
Specific impulse462 seconds (4.53 km/s)
Burn time1125 seconds
FuelLH2/LOX

The Delta Cryogenic Second Stage (DCSS) is a family of cryogenic rocket stages used on the Delta III and Delta IV rockets, and on the Space Launch System Block 1. The stage consists of a cylindrical liquid hydrogen (LH2) tank structurally separated from an oblate spheroid liquid oxygen (LOX) tank. The LH2 tank cylinder carries payload launch loads, while the LOX tank and engine are suspended below within the rocket's inter-stage. The stage is powered by a single Aerojet Rocketdyne-Pratt & Whitney RL10B-2 engine,[2] which features an extendable carbon-carbon nozzle to improve specific impulse.[3]

Delta III

The DCSS first flew on 3 Delta IIIs, failing two out of two times. A booster failed on the maiden flight and the rocket was destroyed by range safety, causing the loss of the DCSS before ignition. On its second flight, the stage tumbled uncontrollably, inserting the payload into a useless orbit. On the third flight, the stage performed the planned burn but fell short of the target orbit due to premature propellant exhaustion. The flight was deemed a failure.[4] An un-flown example is on display outside the Discovery Cube Orange County.[5]

Delta IV

Two different versions are flown, depending on the Delta IV variant. Composite interstages used to mate the first and second stages together accommodate the different configurations.[3] For the Delta IV-M, a tapering interstage that narrows down in diameter from 5 meters to 4 meters was used on the 4-meter DCSS, while a cylindrical interstage is used on the 5-meter DCSS (for Delta IV Heavy).[3]

Since the retirement of the Delta IV-M and Delta IV-M+ rockets, the DCSS has been used solely on the Delta IV Heavy in its 5-meter variation. (As of June 2023), only one remains before ULA retires the Delta IV Heavy.[6]

Interim Cryogenic Propulsion Stage

The Interim Cryogenic Propulsion Stage, a minimally modified 5-meter DCSS, is used as the upper stage of the Space Launch System Block 1. The ICPS for Artemis I was mated to the SLS launch stack on July 6, 2021.[7][8] Artemis 1 was launched on November 16, 2022, at 06:47:44 UTC (01:47:44 EST).[9]The ICPS performed as expected. The ICPS will be used for Artemis II and Artemis III before being retired in favor of the in-development Exploration Upper Stage for Artemis 4.[10] It is powered by one Aerojet Rocketdyne RL10 engine and generates 24,750 lbs. of maximum thrust.


Interim Cryogenic Propulsion Stage.jpg
The Artemis 1 ICPS under construction

References

  1. Braeunig, Robert. "SPECIFICATIONS & TECHNICAL DATA: Space Launch System". http://www.braeunig.us/space/specs/sls.htm. 
  2. Robert A. Braeunig (2 November 2009). "Space Launchers—Delta". Rocket and Space Technology (braeunig.us). http://www.braeunig.us/space/specs/delta.htm. 
  3. 3.0 3.1 3.2 "Delta IV Payload Planners Guide". United Launch Alliance. September 2007. pp. 1–5 to 1–6. http://www.ulalaunch.com/site/docs/product_cards/guides/DeltaIVPayloadPlannersGuide2007.pdf. 
  4. "Delta 8930". http://www.astronautix.com/d/delta8930.html. 
  5. Dave Nordling (October 8, 2017). "Discovery Cube – Orange County". Reaction Research Society. https://www.rrs.org/2017/10/08/discovery-science-foundation/. 
  6. Clark, Stephen (June 22, 2023). "Delta 4-Heavy rocket lifts off with NRO spy satellite". Spaceflightnow. https://spaceflightnow.com/2023/06/22/delta-4-heavy-nrol-68-coverage/. 
  7. Chris Bergin (4 October 2011). "SLS trades lean towards opening with four RS-25s on the core stage". NASASpaceflight.com. http://www.nasaspaceflight.com/2011/10/sls-trades-opening-four-rs-25s-core-stage/. 
  8. Rosenberg, Zach. "Delta second stage chosen as SLS interim". Flight International, May 8, 2012.
  9. "Artemis 1". NASA. https://nssdc.gsfc.nasa.gov/nmc/spacecraft/display.action?id=2022-156A. 
  10. Bergin, Chris (2020-02-03). "Upper Stage RL10s arrive at Stennis for upcoming SLS launches" (in en-US). https://www.nasaspaceflight.com/2020/02/upper-stage-rl-10s-stennis-sls-launches/.