Chemistry:Dimethyl oxalate

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Dimethyl oxalate
Skeletal formula of dimethyl oxalate
Ball-and-stick model of the dimethyl oxalate molecule
Names
Preferred IUPAC name
Dimethyl oxalate
Identifiers
3D model (JSmol)
ChemSpider
UNII
Properties
C4H6O4
Molar mass 118.088 g·mol−1
Appearance White crystals
Melting point 53 to 55 °C (127 to 131 °F; 326 to 328 K)[1]
Boiling point 166 to 167 °C (331 to 333 °F; 439 to 440 K)[1]
-55.7·10−6 cm3/mol
Related compounds
Related compounds
Diphenyl oxalate
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
Infobox references
Tracking categories (test):

Dimethyl oxalate is an organic compound with the formula (CO
2
CH
3
)
2
or (CH
3
)
2
C
2
O
4
. It is the dimethyl ester of oxalic acid. Dimethyl oxalate is a colorless or white solid that is soluble in water.

Production

Dimethyl oxalate can be obtained by esterification of oxalic acid with methanol using sulfuric acid as a catalyst:[2]

[math]\displaystyle{ \rm 2\ CH_3OH + (CO_2H)_2\ \xrightarrow{H_2SO_4}\ (CO_2CH_3)_2 + 2\ H_2O }[/math]

Oxidative carbonylation route

The preparation by oxidative carbonylation has attracted interest because it requires only C1 precursors:[3]

[math]\displaystyle{ \rm 4 \ CH_3OH + 4 \ CO + O_2 \xrightarrow{catalyst}\ 2 \ (CO_2CH_3)_2 + 2 \ H_2O }[/math]

The reaction is catalyzed by Pd2+.[4][5] The synthesis gas is mostly obtained from coal or biomass. The oxidation proceeds via dinitrogen trioxide, which is formed according to (1) of nitrogen monoxide and oxygen and then reacts according to (2) with methanol forming methyl nitrite:[6]

Methylnitrit-Synthese

In the next step of dicarbonylation (3) carbon monoxide reacts with methyl nitrite to dimethyl oxalate in the vapor phase at atmospheric pressure and temperatures at 80-120 °C over a palladium catalyst:

DMO-Synthese zusammengefasst

The sum equation:

DMO from MeOH via oxidative carbonylation

This method is lossless with respect to methyl nitrite, which acts practically as a carrier of oxidation equivalents. However, the water formed must be removed to prevent hydrolysis of the dimethyl oxalate product. With 1% Pd/α-Al2O3 dimethyl oxalate is produced selectively in a dicarbonylation reaction, under the same conditions with 2% Pd/C dimethyl carbonate is produced by monocarbonylation:

Monocarbonylation of MeOH corr

Alternatively, the oxidative carbonylation of methanol can be carried out with high yield and selectivity with 1,4-benzoquinone as an oxidant in the system Pd(OAc)2/PPh3/benzoquinone with mass ratio 1/3/100 at 65 °C and 70 atm CO:[5]

Oxidative carbonylation with BQ corr

Reactions

Dimethyl oxalate (and the related diethyl ester) is used in diverse condensation reactions.[7] For example, diethyl oxalate condenses with cyclohexanone to give the diketo-ester, a precursor to pimelic acid.[8] With diamines, the diesters of oxalic acid condense to give cyclic diamides. Quinoxalinedione is produced by condensation of dimethyloxalate and o-phenylenediamine:

C2O2(OMe)2 + C6H4(NH2)2 → C6H4(NHCO)2 + 2 MeOH

Hydrogenation gives ethylene glycol.[9] Dimethyl oxalate can be converted into ethylene glycol in high yields (94.7%)[10][11]

MEG from DMO

The methanol formed is recycled in the process of oxidative carbonylation.[12] Other plants with a total annual capacity of more than 1 million tons of ethylene glycol per year are planned.

Decarbonylation gives dimethyl carbonate.[13]

DMC from DMO

Diphenyl oxalate is obtained by transesterification with phenol in the presence of titanium catalysts,[14] which is again decarbonylated to diphenyl carbonate in the liquid or gas phase.

Dimethyl oxalate can also be used as a methylating agent. It is notably less toxic than other methylating agents such as methyl iodide or dimethyl sulfate.[15]

Methylation Rxn Example dimethyloxalate.png

References

  1. 1.0 1.1 P. P. T. Sah and S-L. Chien, Journal of the American Chemical Society, 1931, 53, 3901-3903.
  2. Everett Bowden (1930). "Methyl Oxalate". Organic Syntheses 10: 78. doi:10.15227/orgsyn.010.0078. 
  3. Hans-Jürgen Arpe: Industrielle Organische Chemie: Bedeutende Vor- und Zwischenprodukte, S. 168; ISBN:978-3-527-31540-6.
  4. Susumu Tahara et al., "Process for Continuous preparation of diester of oxalic acid", US patent 4467109, issued 1983-05-19, assigned to Ube Industries and K. Masunaga et al., "Process for the preparation of a diester of oxalic acid", EP patent 108359, assigned to Ube Industries & K. Mizutare"Process for preparing diester of carbonic acid" EP patent 425197, published 1991-05-2, assigned to Ube IndustriesJ.A. Sofranko, A.M. Gaffney, "Synthesis of oxalate esters by the oxidative carbonylation of alcohols", US patent 4451666, published 1984-05-29, assigned to Atlantic Richfield Co.
  5. 5.0 5.1 E. Amadio: Oxidative Carbonylation of Alkanols Catalyzed by Pd(II)-Phosphine Complexes, PhD Thesis, Ca'Foscari University Venice, 2009
  6. X.-Z. Jiang, Palladium Supported Catalysts in CO + RONO Reactions, Platinum Metals Rev., 1990, 34, (4), 178–180
  7. Bergman, Jan; Norrby, Per-Ola; Sand, Peter (1990). "Alkylation with Oxalic Esters. Scope and mechanism". Tetrahedron 46 (17): 6113–6124. doi:10.1016/S0040-4020(01)87933-3. 
  8. H. R. Snyder; L. A. Brooks; S. H. Shapiro; A. Müller (1931). "Pimelic Acid". Organic Syntheses 11: 42. doi:10.15227/orgsyn.011.0042. 
  9. Nexant/Chemsystems, "Coal to MEG, Changing the Rules of the Game". http://www.chemsystems.com/reports/search/docs/prospectus/stmc10_coal_meg.pdf.  (PDF; 5,4 MB), 2011 Prospectus
  10. "Process for continuously preparing ethylene glycol" 983 EP patent 046 983, assigned to Ube Industries and H. T. Teunissen and C. J. Elsevier, Ruthenium catalyzed hydrogenation of dimethyl oxalate to ethylene glycol, J. Chem. Soc., Chem. Commun., 1997, 667-668), DOI:10.1039/A700862G.
  11. S. Zhang et al., Highly-Dispersed Copper-Based Catalysts from Cu–Zn–Al Layered Double Hydroxide Precursor for Gas-Phase Hydrogenation of Dimethyl Oxalate to Ethylene Glycol, Catalysis Letters, Sept. 2012, 142 (9), 1121–1127, DOI:10.1007/s10562-012-0871-8
  12. "Individual news". http://www.icis.com/resources/news/2012/01/30/9527520/china-s-coal-based-chemicals-are-a-trade-off/. 
  13. P. Foley, "Production of carbonate diesters from oxalate diesters", US patent 4544507, assigned to Celanese Corp
  14. K. Nishihira et al., "Process for producing diaryl carbonate", US patent 5834614, assigned to Ube Industries, Ltd. and X.B. Ma et al., Preparation of Diphenyl Oxalate from Transesterification of Dimethyl Oxalate with Phenol over TS-1 Catalyst, Chinese Chem. Lett., 14 (5), 461–464 (2003), DOI:10.1016/s0378-3820(03)00075-4.
  15. Bergman, Jan; Norrby, Per-Ola; Sand, Peter (1990-01-01). "Alkylation with Oxalic Esters. Scope and mechanism" (in en). Tetrahedron 46 (17): 6113–6124. doi:10.1016/S0040-4020(01)87933-3. ISSN 0040-4020. https://www.sciencedirect.com/science/article/pii/S0040402001879333.