Chemistry:Propylene oxide
| |
-Propylene_oxide_molecule_ball.png)
| |
| Names | |
|---|---|
| Preferred IUPAC name
(2R)-2-Methyloxirane (2S)-2-Methyloxirane | |
| Other names
Propylene oxide
Epoxypropane Propylene epoxide 1,2-Propylene oxide Methyl oxirane 1,2-Epoxypropane Propene oxide Methyl ethylene oxide Methylethylene oxide | |
| Identifiers | |
3D model (JSmol)
|
|
| ChEBI | |
| ChemSpider | |
| EC Number |
|
| KEGG | |
PubChem CID
|
|
| UNII | |
| |
| |
| Properties | |
| C3H6O | |
| Molar mass | 58.080 g·mol−1 |
| Appearance | Colourless liquid |
| Odor | benzene-like[1] |
| Density | 0.859 g/cm3[2] |
| Melting point | −111.9 °C (−169.4 °F; 161.2 K)[2] |
| Boiling point | 35 °C (95 °F; 308 K)[2] |
| 41% (20 °C)[1] | |
| Vapor pressure | 445 mmHg (20 °C)[1] |
| −4.25×10−5 cm3/mol[3] | |
Refractive index (nD)
|
1.3660[2] |
| Thermochemistry | |
Heat capacity (C)
|
120.4 J·(K·mol)−1 |
Std molar
entropy (S |
196.5 J·(K·mol)−1 |
Std enthalpy of
formation (ΔfH⦵298) |
−123.0 kJ·mol−1[4] |
| Hazards | |
| Main hazards | Extremely flammable[5][6] |
| GHS pictograms |   
|
| GHS Signal word | DANGER |
| NFPA 704 (fire diamond) | |
| Flash point | −37 °C (−35 °F; 236 K) |
| 747 °C (1,377 °F; 1,020 K) | |
| Explosive limits | 2.3–36%[1] |
| Lethal dose or concentration (LD, LC): | |
LD50 (median dose)
|
660 mg/kg (guinea pig, oral) 380 mg/kg (rat, oral) 440 mg/kg (mouse, oral) 1140 mg/kg (rat, oral) 690 mg/kg (guinea pig, oral)[7] |
LC50 (median concentration)
|
1740 ppm (mouse, 4 h) 4000 ppm (rat, 4 h)[7] |
LCLo (lowest published)
|
2005 ppm (dog, 4 h) 4000 ppm (guinea pig, 4 h)[7] |
| NIOSH (US health exposure limits): | |
PEL (Permissible)
|
TWA 100 ppm (240 mg/m3)[1] |
REL (Recommended)
|
Ca[1] |
IDLH (Immediate danger)
|
Ca [400 ppm][1] |
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa). | |
 verify (what is   ?)
| |
| Infobox references | |
Propylene oxide is an epoxide with the molecular formula C3H6O. This colourless volatile liquid with an odour similar to ether, is produced on a large scale industrially. Its major application is its use for the production of polyether polyols for use in making polyurethane plastics. It is a chiral epoxide, although it is commonly used as a racemic mixture.
This compound is sometimes called 1,2-propylene oxide to distinguish it from its isomer 1,3-propylene oxide, better known as oxetane.
Production
Industrial production of propylene oxide starts from propylene.[8] Two general approaches are employed, one involving chlorohydrin formation and the other involving oxidation.[9] In 2005, about half of the world production was through chlorohydrin technology and one half via oxidation routes. The latter approach is growing in importance.[10]
Chlorohydrin route
The traditional route proceeds via the conversion of propylene to propylene chlorohydrin according to the following simplified scheme:
- 450px
The mixture of 1-chloro-2-propanol and 2-chloro-1-propanol then undergoes internal cyclization. For example:
- 330px
Lime (calcium hydroxide) is often used to absorb the HCl.
Oxidation of propylene
The other general route to propylene oxide involves oxidation of propylene with an organic peroxide. The reaction follows this stoichiometry:
- CH3CH=CH2 + RO2H → CH3CHCH2O + ROH
The process is practiced with four hydroperoxides:[10]
- In the Halcon process, t-Butyl hydroperoxide derived from oxygenation of isobutane, which affords t-butanol. This coproduct can be dehydrated to isobutene, converted to MTBE, an additive for gasoline.
- Ethylbenzene hydroperoxide, derived from oxygenation of ethylbenzene, which affords 1-phenylethanol. This coproduct can be dehydrated to give styrene, a useful monomer.
- Cumene hydroperoxide derived from oxygenation of cumene (isopropylbenzene), which affords cumyl alcohol. Via dehydration and hydrogenation this coproduct can be recycled back to cumene. This technology was commercialized by Sumitomo Chemical.[11]
- Hydrogen peroxide is the oxidant in the hydrogen peroxide to propylene oxide (HPPO) process, catalyzed by a titanium-doped silicalite:
- C3H6 + H2O2 → C3H6O + H2O
In principle, this process produces only water as a side product. In practice, some ring-opened derivatives of PO are generated.[12]
Propylene oxide is chiral building block that is commercially available in either enantiomeric form ((R)-(+) and (S)-(–)). The separated enantiomers can be obtained through a Co(III)-salen-catalyzed hydrolytic kinetic resolution of the racemic material.[13]
Reactions
Like other epoxides, PO undergoes ring-opening reactions. With water, propylene glycol is produced. With alcohols, reactions, called hydroxylpropylation, analogous to ethoxylation occur. Grignard reagents add to propylene oxide to give secondary alcohols.
Some other reactions of propylene oxide include:[14]
- Reaction with aluminium oxide at 250–260 °C leads to propionaldehyde and a little acetone.
- Reaction with silver(I) oxide leads to acetic acid.
- Reaction with sodium–mercury amalgam and water leads to isopropanol.
Uses
Between 60 and 70% of all propylene oxide is converted to polyether polyols by the process called alkoxylation.[15] These polyols are building blocks in the production of polyurethane plastics.[16] About 20% of propylene oxide is hydrolyzed into propylene glycol, via a process which is accelerated by acid or base catalysis. Other major products are polypropylene glycol, propylene glycol ethers, and propylene carbonate.
Niche uses
Fumigant
The United States Food and Drug Administration has approved the use of propylene oxide to pasteurize raw almonds beginning on September 1, 2007, in response to two incidents of contamination by Salmonella in commercial orchards, one incident occurring in Canada and one in the United States.[17][18] Pistachio nuts can also be subjected to propylene oxide to control Salmonella.
Microscopy
Munition
Propylene oxide is sometimes used in thermobaric munitions as the fuel in fuel–air explosives. In addition to the explosive damage from the blast wave, unexploded propylene oxide can cause additional effects from direct toxicity.[19]
Safety
Propylene oxide is both acutely toxic and carcinogenic. Acute exposure causes respiratory tract irritation, eventually leading to death.[20] Signs of toxicity after acute exposure include salivation, lacrimation, nasal discharge, gasping, lethargy and hypoactivity, weakness, and incoordination. Propylene oxide is also neurotoxic in rats, and presumably in humans.[21] Propylene oxide alkylates DNA and is considered a mutagen for both animals and humans.[22][23][24] Pregnant rats exposed to 500ppm of propylene oxide for less than 8 hours gave birth to litters with significant deformities and weight deficiencies. Similar exposure has also shown to reduce animal fertility.[25] As such, it is a known animal carcinogen[26] and potential human carcinogen, and is included into the List of IARC Group 2B carcinogens.[27]
Propylene oxide is an extremely flammable liquid, and its vapors can form explosive mixtures with air at concentrations as low as 2.3% (Lower Explosive Limit).[25] Propylene oxide vapor is twice as dense as air. When exposed to an open atmosphere, the vapor can accumulate in low-lying areas while spreading out over long distances and reach ignition source, causing flashback or an explosion.[25][28] When heated, propylene oxide can rapidly self-polymerize and decompose producing other toxic gases such as carbon monoxide and various free radicals.[29][25] Propylene oxide fires are especially dangerous and difficult for firefighters to extinguish. In a fire, sealed tanks of propylene oxide should be cooled with fire hoses to prevent explosion from self-polymerization.[25] When burning in open air however, water can transport propylene oxide outside of the fire zone which can reignite upon floating to the surface. Additional firefighting measures should be taken to prevent propylene oxide from washing out to nearby drains and sewers contaminating the surrounding environment.[30][25]
Natural occurrence
In 2016 it was reported that propylene oxide was detected in Sagittarius B2, a cloud of gas in the Milky Way weighing three million solar masses. It is the first chiral molecule to be detected in space, albeit with no enantiomeric excess.[31]
References
- ↑ 1.0 1.1 1.2 1.3 1.4 1.5 1.6 NIOSH Pocket Guide to Chemical Hazards. "#0538". National Institute for Occupational Safety and Health (NIOSH). https://www.cdc.gov/niosh/npg/npgd0538.html.
- ↑ 2.0 2.1 2.2 2.3 Haynes 2011, p. 3.384
- ↑ Haynes 2011, p. 3.577
- ↑ Haynes 2011, p. 5.24
- ↑ "NFPA DIAMOND". www.otrain.com.
- ↑ GOV, NOAA Office of Response and Restoration, US. "PROPYLENE OXIDE | CAMEO Chemicals | NOAA". cameochemicals.noaa.gov.
- ↑ 7.0 7.1 7.2 "Propylene oxide". Immediately Dangerous to Life and Health Concentrations (IDLH). National Institute for Occupational Safety and Health (NIOSH). https://www.cdc.gov/niosh/idlh/75569.html.
- ↑ "The Production of Propene Oxide: Catalytic Processes and Recent Developments". Industrial & Engineering Chemistry Research 45 (10): 3447–3459. 2006. doi:10.1021/ie0513090.
- ↑ "Ullmann's Encyclopedia of Industrial Chemistry". Ullmann's Encyclopedia of Industrial Chemistry. Weinheim: Wiley-VCH. doi:10.1002/14356007.a22_239.
- ↑ 10.0 10.1 "The Production of Propene Oxide: Catalytic Processes and Recent Developments". Industrial & Engineering Chemistry Research 45 (10): 3447–3459. 2006. doi:10.1021/ie0513090.
- ↑ "Summary of Sumitomo process from Nexant Reports". http://nexant.ecnext.com/coms2/gi_0255-227/Developments-in-Propylene-Oxide-Technology.html.
- ↑ "Chemical and Technical Aspects of Propene Oxide Production via Hydrogen Peroxide (HPPO Process)". Industrial & Engineering Chemistry Research 52 (3): 1168–1178. 2013. doi:10.1021/ie3023862.
- ↑ Schaus, Scott E.; Brandes, Bridget D.; Larrow, Jay F.; Tokunaga, Makoto; Hansen, Karl B.; Gould, Alexandra E.; Furrow, Michael E.; Jacobsen, Eric N. (2002-02-01). "Highly Selective Hydrolytic Kinetic Resolution of Terminal Epoxides Catalyzed by Chiral (salen)Co III Complexes. Practical Synthesis of Enantioenriched Terminal Epoxides and 1,2-Diols" (in en). Journal of the American Chemical Society 124 (7): 1307–1315. doi:10.1021/ja016737l. ISSN 0002-7863. PMID 11841300. Bibcode: 2002JAChS.124.1307S. https://pubs.acs.org/doi/10.1021/ja016737l.
- ↑ Dictionary of Organic Compounds. 4. Oxford University Press. 1953. p. 249. https://archive.org/details/dictionaryoforga001702mbp.
- ↑ "Ullmann's Encyclopedia of Industrial Chemistry". Ullmann's Encyclopedia of Industrial Chemistry. Weinheim: Wiley-VCH. doi:10.1002/14356007.a21_665.pub2.
- ↑ "Usage of proplyene oxide". Dow Chemical. http://www.dow.com/propyleneoxide/app/index.htm.
- ↑ "Guidance for Industry: Measures to Address the Risk for Contamination by Salmonella Species in Food Containing a Pistachio-Derived Product As An Ingredient; Draft Guidance". June 2009. http://www.fda.gov/Food/GuidanceComplianceRegulatoryInformation/GuidanceDocuments/ProduceandPlanProducts/ucm169160.htm.
- ↑ Agricultural Marketing Service, USDA (30 March 2007). "Almonds Grown in California; Outgoing Quality Control Requirements". Federal Register 72 (61): 15,021–15,036. http://www.almondboard.com/files/Rule.pdf. Retrieved 2007-08-22.
- ↑ "Backgrounder on Russian Fuel Air Explosives ("Vacuum Bombs") | Human Rights Watch". Hrw.org. February 1, 2000. https://www.hrw.org/en/reports/2000/02/01/backgrounder-russian-fuel-air-explosives-vacuum-bombs.
- ↑ National Research Council (US) Committee on Acute Exposure Guideline Levels (2010). "Propylene Oxide Acute Exposure Guideline Levels". Acute Exposure Guideline Levels for Selected Airborne Chemicals: Volume 9. National Academies Press. https://www.ncbi.nlm.nih.gov/books/NBK208161/.
- ↑ "Polyneuropathy due to ethylene oxide, propylene oxide, and butylene oxide". Environmental Research 60 (2): 242–247. February 1993. doi:10.1006/enrs.1993.1032. PMID 8472653. Bibcode: 1993ER.....60..242O.
- ↑ "Alkylation by propylene oxide of deoxyribonucleic acid, adenine, guanosine and deoxyguanylic acid". The Biochemical Journal 126 (4): 893–900. February 1972. doi:10.1042/bj1260893. PMID 5073240.
- ↑ Albertini, Richard J. (April 2003). "Correspondence re: Czene et al., Analysis of DNA and hemoglobin adducts and sister chromatid exchanges in a human population occupationally exposed to propylene oxide: a pilot study. Cancer Epidemiol. Biomark. Prev., 11: 315-318, 2002". Cancer Epidemiology, Biomarkers & Prevention 12 (4): 388; author reply 388–389. ISSN 1055-9965. PMID 12692119.
- ↑ Thiess, A. M.; Schwegler, H.; Fleig, I.; Stocker, W. G. (1981). "Mutagenicity Study of Workers Exposed to Alkylene Oxides (Ethylene Oxide/Propylene Oxide) and Derivatives". Journal of Occupational Medicine 23 (5): 343–347. ISSN 0096-1736. PMID 7241247. https://www.jstor.org/stable/45005617.
- ↑ 25.0 25.1 25.2 25.3 25.4 25.5 Fishersci (1 July 1999). "Material Safety Data Sheet Propylene Oxide". https://fscimage.fishersci.com/msds/19910.htm.
- ↑ "Epoxy resins are mutagenic: implications for electron microscopists". Journal of Ultrastructure Research 80 (3): 280–287. September 1982. doi:10.1016/s0022-5320(82)80041-5. PMID 6752439.
- ↑ "E-cigarettes: a scientific review". Circulation 129 (19): 1972–1986. May 2014. doi:10.1161/circulationaha.114.007667. PMID 24821826.
- ↑ Wan, Hangwei; Wen, Yuquan; Zhang, Qi (2023-01-01). "Explosion behaviors of vapor–liquid propylene oxide/air mixture under high-temperature source ignition". Fuel 331. doi:10.1016/j.fuel.2022.125815. ISSN 0016-2361. Bibcode: 2023Fuel..33125815W. https://www.sciencedirect.com/science/article/abs/pii/S0016236122026424.
- ↑ HARDWICK, T (March 8, 1968). "Thermal decomposition of propylene oxide". Canadian Journal of Chemistry 46 (14): 2454–2456. doi:10.1139/v68-398. https://cdnsciencepub.com/doi/pdf/10.1139/v68-398.
- ↑ "Emergency Response Guide No. 127P for FLAMMABLE LIQUIDS (Water-Miscible) – HazMat Tool". https://www.hazmattool.com/emergencyguide.php?i=127P.
- ↑ "Scientists just detected this life-forming molecule in interstellar space for the first time". Science Alert. 2016-06-15. http://www.sciencealert.com/scientists-just-detected-this-life-forming-molecule-in-interstellar-space-for-the-first-time.
Cited sources
- Haynes, William M., ed (2011). CRC Handbook of Chemistry and Physics (92nd ed.). Boca Raton, FL: CRC Press. ISBN 1439855110.
External links
- WebBook page for C3H6O
- Propylene oxide at the United States Environmental Protection Agency
- Propylene oxide – chemical product info: properties, production, applications.
- Propylene oxide at the Technology Transfer Network Air Toxics Web Site
- CDC – NIOSH Pocket Guide to Chemical Hazards
 |  |
